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CNC Automation
Pallet Changer System
Tailored Solutions for Industrial Efficiency
Pallet Changer System is a tailored solution engineered to resolve pain points in industrial manufacturing. Refined through iterative R&D, it adapts to diverse application needs across multiple sectors. The product line is categorized into two core series—Manual Pallet Changer System and Automatic Pallet Changer System—empowering enterprises to cut costs, boost efficiency, and enhance market competitiveness.
Core Technical Highlights
- Tapered-Surface Positioning: Ensures stable clamping and high repeat positioning accuracy.
- Pressurized Clamping: Piston-driven mechanical self-locking structure delivers high-strength output.
- Smart Detection: Built-in air tightness detection verifies positioning and feeds back to CNC.
- Self-Cleaning: Automatic air-blow ports remove debris from datum surfaces for consistent accuracy.
Pallet Style Options
Alu
Aluminium Pallet
Material: Aluminium Alloy
Size: Adaptable to machine stroke
Slot
T-Slot Pallet
Material: Martensitic Stainless Steel
Size: Adaptable to machine stroke
Mag
Magnetic Pallet
Material: Martensitic Stainless Steel
Size: Adaptable to machine stroke
Zero
Zero Point Pallet
With Zero Point Positioner
Material: Martensitic Stainless Steel
Product Series 2.1
Manual Pallet Changer System
Key Advantages
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Stable Loading & Unloading
Flexible dual-station design supports front or side-mounted loading, enabling high-mix, low-volume production.
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Quick Loading & Processing
Completes full layout clamping and rapid retooling in just a few seconds.
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Efficiency & Utilization Boost
Offline loading and fast machine transfer enhance equipment utilization significantly.
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Safe & Labor-Saving
External clamping allows quick, effortless positioning via simple operation, reducing labor intensity.
Technical Specifications (Manual)
| Control System | Manual push control |
| Compatible Systems | Mitsubishi, FANUC, Brother, KND, etc. |
| Delivery Load | 100 Kg |
| Air-tightness Range | ± 0.01 mm |
| Max Load | 300 Kg |
| Specification | V4 Positioning Datum |
| Repeat Accuracy | < 0.005 mm |
| Clamping Force | 40,000 N |
| Max Lifting Load | 850 Kg |
Product Series 2.2
Automatic Pallet Changer System
Technical Specifications (Automatic)
| Control System | NEXTAS |
| Compatibility | Mitsubishi, FANUC, Brother, KND, etc. |
| Communication | EtherNet/IP, ModbusTCP, Socket, PROFINET |
| System Features | Dual-station, product editing, output monitoring, capacity statistics |
| Delivery Speed | 300 mm/s |
| Movement Accuracy | 0.02 mm |
| Max Load | 2,000 Kg |
| Specification | V6 Positioning Datum |
| Repeat Accuracy | < 0.005 mm |
| Clamping Force | 60,000 N |
Key Advantages
-
Robust External Clamping
High-strength rigid bracket structure supporting custom heavy-load configurations. Compact footprint with integrated safety protection.
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Micron-Level Precision
Adopts zero-point positioning principles, consistently maintaining <0.005mm repeat accuracy for stable, ultra-precise clamping.
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Broad VMC Compatibility
Compatible with multiple VMC brands. Supports front or side pallet exchange with customizable pallet sizes.
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Smart Integrated Control
Self-developed control system supports MES/SCADA integration for unattended automated loading, management, and data visualization.
Real-World Applications
Frequently Asked Questions
01 What is an Automatic Pallet Changer (APC) and who is it for?
An Automatic Pallet Changer (APC) is a system that automates the exchange of pallets (which hold workpieces) in and out of a CNC machine. It's designed for manufacturers who want to maximize spindle uptime, reduce manual labor, and enable 24/7 'lights-out' production.
02 What are the key specifications of the Nextas APC?
Key specifications include a standard pallet size of 500mm x 500mm (with custom sizes available), a maximum payload of 300 kg per pallet, and a fast pallet change time of approximately 30 seconds. It is controlled by an integrated PLC with an HMI panel.
03 Which CNC machine controllers is the APC compatible with?
Our APC system is designed for broad compatibility and can be integrated with most major CNC controllers, including Fanuc, Siemens, Mitsubishi, Heidenhain, and others via standard M-code signals or robotic interfaces.
04 What safety features are included in the APC system?
Safety is paramount. Our APC systems are equipped with safety fencing (light curtains or physical barriers) to protect operators, as well as integrated sensors to confirm pallet seating, clamping status, and door positions before initiating a change cycle.
05 How does the APC handle high-mix, low-volume (HMLV) production?
The APC is ideal for HMLV. While the machine is working on one job (Part A), an operator can be safely setting up a completely different job (Part B) on the external loading station. This 'setup-while-running' capability eliminates setup downtime, making it highly efficient to switch between different parts without stopping the spindle.
06 What is the installation and integration process like?
Our technical team works with you to ensure a smooth integration. This involves a site assessment, mechanical interfacing with your VMC, and electrical integration with your CNC controller. We provide full training for your operators and maintenance staff.
07 What is the typical Return on Investment (ROI) for an APC?
While ROI varies, many customers see a payback period of less than 12-18 months. By drastically increasing spindle uptime (often from 30% to over 85%) and enabling unattended operation, the APC allows you to produce more parts per day with the same machine and staff, leading to a rapid return on investment.
08 Where can I get CAD files or technical documentation?
If you need STEP/IGES files for your machine layout or 2D drawings for technical reference, please Contact us and our engineering team will provide the necessary documentation.
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