Automatic Pallet Changer
Unlock 24/7 Productivity.
Turn any standard CNC machine into a fully autonomous production cell. The NEXTAS Automatic Pallet Changer (APC) seamlessly integrates a robot and a high-capacity pallet magazine to feed your machine around the clock. By automating the loading and unloading process, you can maximize spindle uptime, run lights-out overnight and on weekends, and gain the flexibility to handle any job mix with unparalleled efficiency.
Core Advantages
- Maximize Spindle Uptime: The machine is always cutting. New jobs are loaded automatically the moment the previous one is finished, eliminating operator-dependent downtime.
- Enable Lights-Out Manufacturing: Load the pallet magazine with hours or days worth of work and let the system run unattended, dramatically increasing your output capacity.
- High Storage Capacity: Our modular pallet racks can be configured to store dozens of jobs, providing the flexibility to handle high-mix, low-volume production with ease.
- Flexible Integration: Our system is designed to communicate with a wide range of CNC machine controls and can be retrofitted to your existing equipment.
How It Works: A Simple, Powerful Loop
The NEXTAS Automatic Pallet Changer is a complete, integrated system. An operator loads raw workpieces onto fixtures, which are mounted on zero-point pallets. These pallets are then stored in the high-capacity magazine. When a job is called, the central robot retrieves the correct pallet from the magazine, opens the CNC machine door, and places the pallet onto the pneumatic zero-point receiver plate on the machine table. The zero-point system clamps the pallet with micron-level accuracy, the door closes, and the machining cycle begins. Once complete, the robot removes the finished part and loads the next one, continuing the cycle seamlessly.
Intelligent Control & Management
The entire system is managed by our intuitive central control software. The job management system allows operators to easily queue up jobs, manage priorities, and monitor the status of the entire cell in real-time. The software communicates directly with the CNC and robot controllers, orchestrating every action from pallet transfer to starting the machining program, ensuring safe and reliable operation.
Modular and Scalable
Our APC systems are designed to grow with your business. Start with a single machine and a small pallet magazine. As your production needs increase, you can easily expand the system by adding more pallet storage modules or even connecting a second or third CNC machine to the same robotic cell. This modularity protects your initial investment and provides a clear path for future growth.
Resources & Downloads
System Components & Services
Pneumatic Zero Point Plate
The core of the system, providing the high-precision interface between the pallet and the machine.
View Details →Self-Centering Vise
The ideal workholding to mount on your pallets for secure, repeatable clamping of various parts.
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Integration Services
Our expert team provides full turnkey solutions, including system design, installation, and training.
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